Common Mistakes When Implementing a Coding and Marking System
Implementing a coding and marking system can be a challenging task, especially if you are new to the process. Coding and marking are crucial elements in many industries, including food and beverage, pharmaceuticals, and cosmetics. The correct coding and marking system can ensure that products are correctly identified and tracked throughout the supply chain, and that they meet industry standards and regulations. However, many companies make common mistakes when implementing a coding and marking system that can lead to costly errors and inefficiencies. In this article, we will explore some of these common mistakes and how to avoid them.
Mistake 1: Choosing the Wrong Technology
One of the most common mistakes when implementing a coding and marking system is choosing the wrong technology. There are several different types of coding and marking systems available, including continuous inkjet (CIJ), thermal inkjet (TIJ), laser, and thermal transfer overprinting (TTO). Each technology has its own advantages and disadvantages, and it is crucial to choose the right technology for your specific application.
For example, CIJ is ideal for high-speed production lines and can print on a wide range of substrates, but it may not be suitable for small characters or high-resolution printing. TIJ is more versatile than CIJ and can produce high-quality codes on a variety of substrates, but it may not be suitable for high-speed production lines. Laser is ideal for high-resolution printing and permanent marking, but it may not be suitable for some substrates. TTO is ideal for printing barcodes and variable data on flexible packaging, but it may not be suitable for high-speed production lines or printing on certain substrates.
To avoid choosing the wrong technology, it is essential to consult with a coding and marking expert who can recommend the right technology for your specific application.
Mistake 2: Failing to Optimize Ink Usage
Another common mistake when implementing a coding and marking system is failing to optimize ink usage. Ink is one of the most significant ongoing costs of a coding and marking system, and it is essential to optimize ink usage to reduce costs and increase efficiency.
There are several ways to optimize ink usage, including using high-capacity ink cartridges, using the right ink for your specific application, and reducing the number of ink flushes. It is also essential to ensure that the coding and marking system is properly maintained to prevent ink waste.
Mistake 3: Not Planning for Maintenance
Maintenance is another crucial element of implementing a coding and marking system, but it is often overlooked. A poorly maintained system can lead to downtime, reduced efficiency, and increased costs.
To avoid this mistake, it is essential to plan for maintenance from the beginning of the implementation process. This includes ensuring that the system is designed for easy maintenance and that there is a maintenance schedule in place. It is also essential to train operators and maintenance staff on how to properly maintain the system.
Mistake 4: Failing to Consider Industry Standards and Regulations
Coding and marking systems are often subject to industry standards and regulations, and it is essential to consider these requirements when implementing a system. Failing to comply with industry standards and regulations can result in costly fines and lost productivity.
To avoid this mistake, it is essential to research and understand the relevant industry standards and regulations before implementing a coding and marking system. It is also crucial to work with a coding and marking expert who can ensure that the system meets these requirements.
Mistake 5: Not Considering Future Needs
Finally, many companies make the mistake of not considering their future needs when implementing a coding and marking system. This can lead to the need for costly upgrades or replacements down the road.
To avoid this mistake, it is essential to consider your company’s future needs when implementing a coding and marking system. This includes considering factors such as potential growth, changes in industry standards, and advances in technology. It is important to choose a system that can accommodate your future needs and be easily upgraded if necessary.
By avoiding these common mistakes, you can ensure that your coding and marking system is efficient, cost-effective, and compliant with industry standards and regulations. It is crucial to work with a coding and marking expert who can help you navigate the process and choose the right technology for your specific application. With the right system in place, you can improve productivity, reduce errors, and ensure that your products are correctly identified and tracked throughout the supply chain.